For us, quality is not a separate stage at the end of production, but continuous control throughout the entire process – from material selection and wire preparation to the final inspection of the finished product. The cable harnesses, wiring assemblies and components we manufacture are often a critical part of our customers’ products, so we pay attention to every detail.
Main areas of quality control
Quality management system
Elsim Commerce Ltd. has implemented a quality management system according to ISO 9001. We work with approved documentation, production instructions, technological requirements and control points so that each batch meets the agreed parameters, the customer specification and the applicable technical requirements.
Process traceability allows us to monitor the execution of the product throughout the entire technological cycle – from incoming materials to final inspection.
Material control
Quality starts with incoming materials and components. We check delivery documents, the compliance of materials with customer requirements and their correct routing into production.
This is an important part of the process because cable harnesses and wiring assemblies often include many wires, terminals, connectors, sleeves, markings and additional components that must be correctly selected and traceable.
What it includes
- inspection of incoming materials, components and delivery documents;
- comparison with specification, drawing, sample or customer assignment;
- traceability of materials used in critical products;
- checking condition, quantity and correct identification;
- separation of non-conforming or unclear materials for additional inspection.
Image: material control
A photo of incoming inspection, materials, components or warehouse preparation can be added here.
Image: production control
A photo from cutting, stripping, crimping, mounting or work on a harness board can be added here.
Production control
Production control covers the key operations during product execution – cutting, stripping, crimping, mounting, marking, assembly and forming of cable harnesses.
We work with approved technological requirements, control points and production instructions to reduce the risk of errors and ensure repeatability in serial and project-based production.
What it includes
- control during cutting and stripping of wires;
- control of crimping and mounting of terminals, lugs and connectors;
- checking correct positioning, arrangement and marking;
- intermediate control during production of cable harnesses and wiring assemblies;
- visual inspection during production;
- work according to technical documentation, sample or customer specification.
Measurement and testing
To verify the quality of finished products, we use suitable measuring instruments and test equipment according to the product, construction and customer requirements.
For cable harnesses and wiring assemblies, electrical continuity, absence of short circuits, correct connections, pull-out force after crimping and other key parameters can be checked.
What it includes
- measurement of pull-out force after crimping;
- voltage drop check for suitable products;
- electrical testing of finished cable harnesses;
- checking for correct continuity and short circuits;
- checking built-in components such as diodes, resistors and capacitors when they are part of the product;
- annual inspection and calibration of measuring instruments and tools.
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Image: final visual inspection
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Final visual inspection
In addition to control during production, all our products undergo a final visual inspection. This check provides additional assurance that the customer receives a product made carefully, correctly and in accordance with the agreed requirements.
Many years of work with customers from different industries have taught us that stable quality is achieved not only with equipment, but also with discipline, traceability, trained personnel and consistency in execution.
What it includes
- final visual inspection of the finished product;
- checking completeness, markings and appearance;
- comparison with sample, drawing or customer specification;
- inspection before packaging and dispatch;
- separation of products with non-conformities for correction or additional inspection.
Certificates and declarations
Quality through consistency and traceability
Our approach to quality combines incoming inspection, production checks, measurement, testing and final visual inspection. The goal is for every product to be produced consistently, correctly and according to the agreed requirements.
Do you have specific quality requirements?
For custom-made products, we can adapt the control operations, documentation and testing method to the customer requirements, application and technical specification.
Contact us